Orivana Organics
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About Orivana Our Consumer Brand: ZeroMyth ↗ Careers Contact & Factory Discussion
One continuous in-house production line · Kolkata, India

From India to the World.

Manufacturing Your Vision of Healthy Snacking.

End-to-end food processing, product development, white label and private-label manufacturing for ambitious global food brands.

Move across the field — the line follows you.

High Capacity Full Line Continuous Setup • 24+ Global Markets • 8+ Years in Operation
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Sourcing & Provenance

It Starts With What Goes In. Bihar harvest & laser moisture scan.

Raw makhana arrives carrying high internal moisture. We measure and verify moisture before anything else happens, removing foreign matter and sorting Grade AAA 16mm+ kernels.

Sourcing Region: BiharGrade AAA FilterLot Moisture Checked
Roasting & Seasoning

Controlled Heat. Flavor Should Stick. Moisture target 2–3% & slurry bonding.

Continuous roasting holds temperature across a full shift, followed by dual-layer slurry liquid carrier and tumbler bonding for 99.4% seasoning adherence.

Continuous RoasterMoisture 2–3% SpecTwo-Layer Slurry
Protection & Export

Protected Nitrogen Seal. Ready for global export docks.

High-efficiency multi-head packaging with nitrogen gas flushing. Palletised, documented and port-cleared for Middle East, Europe, North America, and APAC.

In-House PackagingNitrogen FlushedExport Ready
SourcingRoastingSlurry SeasoningPackaging & Export
Orivana Continuous Line
Continuous
In-House Line
Single uninterrupted facility sequence
2–3%
Moisture Target
Engineered brittle cellular crunch
99.4%
Slurry Adhesion
Zero seasoning separation in pouch
24+
Export Markets
Middle East, EU, North America, APAC
FSSAI CENTRAL LICENSE: 12824999000182
IEC NO: 0217038891
ISO 22000:2018 CERTIFIED
HACCP AUDITED FACILITY
US FDA FACILITY REGISTERED
HALAL COMPLIANT MANUFACTURING
The short version

Raw makhana goes in one end. A sealed, retail-ready pouch comes out the other. Nothing is job-worked out in between.

Roast · Season · Seal · Ship One continuous in-house production line Kolkata, India
Why one line matters

Most snacks are made by three different companies. We run one line.

Raw material in, sealed pouch out, in-house. That's what lets us treat crunch, seasoning adhesion and shelf life as things you can specify — not things you hope for.

The fragmented model

Roasted in one place. Seasoned in another. Packed in a third.

Every handover is a delay, a temperature change and a chance for moisture to get back in — which is why so many better-for-you snacks arrive soft, unevenly seasoned or stale ahead of their date.

The Orivana continuous line

Raw in, sealed pouch out. No handovers, zero delays.

Roasting, seasoning slurry and nitrogen-sealed packaging happen on one continuous, enclosed setup. Moisture stays locked at 2–3%, seasoning stays bonded, and freshness is sealed immediately.

Living proof of capability

We didn't just manufacture a brand. We built one.

We mention it for one reason: it is the most complete answer we can give to "can you actually do this?"

ZeroMyth is a real, market-ready snacking brand that we developed end to end on this line — concept, formulation, seasoning system, shelf-life engineering, packaging format and retail launch. It exists in the market. You can buy a pack.

Closed-loop continuous line

Don't take our word for it. Watch us make it.

Follow our continuous production line step by step. From raw Bihar harvest to hermetically sealed retail pouch.

Bihar Sourcing, Moisture Inspection & Grading
Continuous Roaster with Temperature Profiling
Integrated Slurry Liquid Carrier & Tumbler Bonding
High-Efficiency Weighing, Nitrogen Flush & Multi-Barrier Seal
QA Checkpoint Release, Palletisation & Port Loading
FEED: CONTINUOUS PRODUCTION LINE // LIVE
01/ 05
Origin: Bihar Wetlands | Incoming Moisture: Measured & Verified
  1. 01
    Sourcing & Raw Material

    It Starts With What Goes In.

    Bihar Sourcing, Moisture Inspection & Grading

    Ingredient origin, inspection, sorting, cleaning and incoming quality checks. Raw makhana arrives carrying high internal moisture — and that number determines almost everything downstream, which is why we measure it before anything else happens. Sourcing region Bihar, grade and size filter process, foreign-matter removal, and lot rejection logging.

    Sourcing RegionNorthern Bihar Wetlands
    Size & GradeGrade AAA (16mm+ Filter)
    Incoming CheckMoisture & Foreign Matter
    Lot TraceabilityLogged into Batch System
  2. 02
    Continuous Roasting

    Controlled Heat. Consistent Crunch.

    Continuous Roaster with Temperature Profiling

    Roasting takes internal high moisture down to approximately 2–3%. That is the range where the cellular structure turns brittle — which is what a consumer experiences as crunch. Too little and the product is chewy. Too much and it is fragile and breaks in transit. Continuous roasting holds the profile across a full shift, so batch-to-batch texture stays inside spec, with immediate post-roast cooling to prevent internal condensation.

    Target Moisture: 2–3% Post-Roast Rapid Ambient Cooling
  3. 03
    Seasoning & Slurry System

    Flavor Should Stick.

    Integrated Slurry Liquid Carrier & Tumbler Bonding

    Two-layer seasoning distribution. The slurry system applies a fine liquid carrier onto warm product first; dry seasoning then bonds to that layer inside the tumbler. Single-stage dry seasoning has nothing to adhere to — which is why so much of it separates out and ends up at the bottom of the pack. This stage is where flavour consistency across a batch is won or lost. Clean-label and low-oil options available.

    Two-Stage Slurry Carrier 99.4% Adhesion Retention
  4. 04
    In-House Packaging

    The Product Isn't Finished Until It Is Protected.

    High-Efficiency Weighing, Nitrogen Flush & Multi-Barrier Seal

    Our in-house, high-efficiency packaging system portions accurately at commercial speed, with nitrogen flushing and sealing completed within minutes of seasoning. The barrier film and controlled headspace protect against oxygen and moisture, delivering shelf life without relying on preservatives. Pouch & Stand up, Jar, Bulk, and Custom retail formats.

    Nitrogen Flushed Headspace Pouch, Jar & Bulk Formats
  5. 05
    Quality Release & Global Export

    Made In India. Ready For The World.

    QA Checkpoint Release, Palletisation & Port Loading

    Finished goods are released against QA checks, documented, palletised and loaded. Every pallet follows the same process discipline as the line itself. ISPM 15 heat-treated palletisation, container loading planning, and full documentation support for Middle East, Europe, North America, and Asia-Pacific.

    Documented for Destination Market Global Port Clearance
Walk the floor

Inside the line.

Drag to explore
Sourcing & raw material
01
Sourcing & raw materialMoisture checked, Grade AAA sorted
Continuous roasting
02
Continuous roastingCore moisture held at 2–3%
Two-layer slurry seasoning
03
Two-layer slurry seasoning99.4% adhesion
In-house packaging
04
In-house packagingNitrogen flushed, hermetic seal
Quality release & export
05
Quality release & exportDocumented for destination market
Formulation & sensory lab
06
Formulation & sensory lab14-day benchtop cycle
Commercial line
07
Commercial line120+ MT monthly capacity
Private label
08
Private labelBlank pouch to supermarket shelf
Engineering transparency

The line, machine by machine.

No stock photography, no vague capability claims. What each machine does, why it matters to your product, and what it means for your spec.

Keep scrolling
Machine 01 • Thermal Expansion

Continuous High-Capacity Roaster

Continuous rather than batch operation means one profile holds across a full shift — the difference between a product that tastes the same in month six and one that doesn't. Integrated post-roast ambient cooling prevents internal condensation.

Target Spec: Core moisture 2–3% • Texture & crunch consistency • Reduced breakage in transit.
Machine 02 • Flavour Adhesion

Drum Applicator with Slurry System

Two-layer seasoning distribution. The slurry stage applies a fine liquid carrier onto warm product first; dry seasoning then bonds inside the tumbler. Eliminates bald pieces and stops seasoning arriving as dust at the bottom of the pack.

Target Spec: 99.4% adhesion • Flavour consistency across batch • Low-oil clean-label options.
Machine 03 • Barrier Protection

Weighing & Nitrogen Packaging Line

Multi-head accurate declared fill portions at commercial speed, with nitrogen flushing completed within minutes of seasoning. Protects against oxygen and moisture, delivering guaranteed shelf life without preservatives.

Target Spec: Residual O₂ < 1.2% • Pouch, Stand-up zipper, Jar, Bulk formats • Hermetic seal.
Feasibility first

Have a spec in front of you? Send it.

Tell us the product, the format and the volume, and we'll come back with an honest answer about whether this line can hit it — including when it can't.

Think your snack is crisp? Bite near your mic — our Crunch Lab scores it out of 100. →